Condition Monitoring Systems

Intelligent maintenance ensures sustainable investment

Permanent monitoring of machine and plant states

High system availability is the most effective lever for increasing productivity. The less downtime, the better. This is why it is important to identify potential sources of error early and to perform scheduled maintenance at the right time within the production cycle.

Our SIPLUS CMS Condition Monitoring Systems are ideal for monitoring mechanical components. You have all your machines and the entire system constantly in view. This facilitates predictive maintenance, allowing you to plan and implement maintenance operations in due time.

After prolonged operating periods without interruptions, significant irregularities resulting from wear or other damage-related causes can be detected early on with the help of documented trend histories.

Foreseeable problems can be corrected at an early stage - before resulting in major damage or even total failure, with the often costly consequences.

Used worldwide - in the service of productivity

SIPLUS CMS proves its worth day after day in applications all around the world, and in many industries contributes to a significant increase in machine and plant availability due to the permanent monitoring of levels of vibration in machines, bearings and gear units – which in turn makes a huge contribution to increasing productivity.

  • Automotive industry

  • Chemicals

  • Renewable energies

  • Mechanical engineering

  • Metals and mining

  • Food and beverages

  • Oil and gas

  • Pharmaceuticals

  • Water and wastewater

  • Pulp and paper

Cross-industry applications complete the system :

  • Integration in automation systems  (TIA, PCS 7)

  • Simple connection to SCADA systems  (WinCC or other)

  • Remote service

Energy efficiency - through predictive maintenance

Mechanical wear, imbalances, defective bearings and other damage scenarious can cause machinery to increase its energy consumption. SIPLUS CMS facilitates the early detection of such deficiencies which are then  signaled via the SIMATIC Maintenance Station, for example. This allows appropriate maintenance measures to be taken to ensure restoration of the system's scheduled energy efficiency levels.

Convincing advantages at a glance


SIPLUS CMS1000 – The compact and simple solution

SIPLUS CMS1000 offers a simple approach -  with no expert knowledge required.

  • Characteristic value based monitoring:
    - RMS (machine vibration)
    - DKW (bearing monitoring)

  • Traffic light display of machine status

SIPLUS CMS2000 – The modular and configurable solution

SIPLUS CMS2000 is an easy to configure,  Web-based system.

  • Detailed damage detection using  frequency-selective diagnostics

  • Raw data recording and ouput  to SIPLUS CMS X-Tools

  • Trend recording and analysis

  • Monitoring of process variables

  • Modularly expandable with VIB-MUX and temperature modules

  • Otherwise, same functionality as SIPLUS CMS1000

SIPLUS CMS4000 – The powerful solution

SIPLUS CMS4000 is a scalable and freely configurable analysis system for detailed and comprehensive diagnostics and condition monitoring.

  • Configurable analysis models with know-how protection

  • Easy integration into existing automation systems

  • Recording of process signals

  • Otherwise, same functionality as SIPLUS CMS2000

SIPLUS CMS X-Tools – powerful analysis software

With the powerful CMS X-Tools diagnostics software, for example, it is possible to create and protect your own analysis models, to integrate process data of the control, to use function block libraries, and to archive data for quality assurance.